How To Build Photovoltaic Panels

Building the basic components of solar photovoltaicare carefully etched and cleaned.
panels is not a simple process; in fact, making actualThe next step is to place these wafers into what is
solar cells from scratch is virtually impossible withoutknown as a diffusion furnace. This exposes the wafer
the use of high-tech, specialized tools. You can putto extremely high temperatures, which cause the
photovoltaic panels together easily enough once youformation of an N-Type semiconductor. The "N" in this
have the cells, but the manufacture of solar cellscase stands for "Negative;" this heat treatment
themselves is a highly complex process. (By the way,creates an abundance of negative electron charges,
the word "photovoltaic" is a fancy word for thewhich is what helps to produce direct current when
process by which sunlight is converted directly intodirect sunlight hits the surface.
electricity.)But wait - we're not done, yet! The surface of the
A Cell Is Bornwafer must then be painted with an anti-reflective
It's the photovoltaic cell itself that converts sunlight intocoating. After all, we want our photovoltaic cell to
actual electric current. It has several other uses as well;absorb sunlight, not bounce it back into space! Once
they can be used in surveillance equipment that allowthis is accomplished, the electrical contacts are
law enforcement to "see" through walls by detectingimprinted on the top.
infrared radiation as well as other types ofWhat's missing? Ah, yes...the P-Type, or
electromagnetic radiation. It can also be used topositively-charged surface. This is created on the
measure light intensity, and therefore assistbottom, or back side of the photovoltaic cell, using a
photographers in calibrating their cameras, and toform of aluminum.
measure certain chemical reactions under labPutting It Together
conditions.Once the cell has been tested, it is connected to other
The first step in crafting a photovoltaic panel is tocells to form solar photovoltaic panels. You can now
obtain a semiconductor. Usually, this is pure silicon,appreciate why these little devils are so expensive to
which is produced from quartz. The silicon is meltedmanufacture. The good news is that new technologies
down and combined with trace amounts of boron or- particularly nanotech, or the use of microscopic
phosphorus, then allowed to cool into a block shape.machines built at the molecular level - is dramatically
This block is then cut into thin wafers and the surfaceslowering the cost of this process.